Project Completed

 Just wrapped up software commissioning support for a major industry leader, and what a system it is!

🔥 Siemens Drives (G120C).
🧠 Siemens S7-1500 PLC – Fast, reliable, future-ready.
🔗 ET 200SP Remote I/O – Compact, scalable, rock-solid performance.
🖥️ Unified Comfort Panel HMIs – Beautiful, intuitive control.
🌐 SCALANCE Switch & Router – Industrial-grade networking with high Reliability & Secure communication.

We turned an ambitious control system into a reality – fine-tuned, tested, and fully operational.

From drive configuration to real-time diagnostics on the HMI, every part of this system is engineered for performance and precision. 💡

Here’s a sneak peek from the commissioning phase.

At DH Technology, we don’t just wire systems — we build intelligent solutions.

 Complete design | Complete build | Complete commissioning.

Another fully integrated control system has been delivered successfully by DH Technology Leicester for a major food manufacturing facility.

🔹PLC & HMI Development:
- Siemens S7-1200 PLC programmed from scratch (TIA Portal).
- Fully customised HMI with alarm handling, diagnostics, and process control.

🔹 Motion & Motor Control
- SEW Servo Drive configuration with precision plate positioning.
- SEW geared servo motors for high-accuracy linear movement.
- Schneider Altivar Variable Speed Drives (VSDs) integrated for auxiliary motors.

🔹 Safety & Process Interlocks
- Overtravel detection and fault management.
- Operator-guided safe recovery logic with homing reference setting.
- Full safety circuit integration for E-Stop, interlocks, and system resets.

🔹 Control Panel Design & Build
- Complete electrical design and panel wiring
- Field instrumentation integration
- On-site installation, commissioning, and functional testing

Delivered fully operational and production-ready.
 

📍 Project Scope:

✔ Upgraded the control system of offshore cranes to improve safety, precision, and operational efficiency.
✔ Designed and implemented PLC-based motion control for better load handling.
✔ Integrated HMI & SCADA systems for real-time monitoring and diagnostics.
✔ Enhanced system reliability with fail-safe logic and remote access features.

📌 Technologies Used: Siemens TIA Portal, WinCC HMI, Industrial Ethernet, Safety PLC.

 📍 Project Scope:
✔ Upgraded ICCP control systems to protect metal structures from corrosion.
✔ Implemented a new PLC-based ICCP system to regulate current flow effectively.
✔ Integrated data logging and remote monitoring for improved system diagnostics.
✔ Enhanced safety compliance by ensuring IEC 61511 functional safety standards.

📌 Technologies Used: Siemens S7-1500, Modbus TCP/IP, Industrial SCADA.

 📍 Project Scope:
✔ Designed a fully automated conveyor control system for efficient material handling.
✔ Developed PLC logic for speed control, fault detection, and synchronisation.
✔ Integrated VFD (Variable Frequency Drives) to optimise power usage.
✔ Implemented SCADA-based monitoring for real-time conveyor operation visibility.

📌 Technologies Used: Siemens TIA Portal, WinCC HMI, Profinet

📍 Project Scope:
✔ Designed an advanced process control system integrating robotic automation.
✔ Developed PLC-HMI communication for seamless data exchange.
✔ Integrated robot programming & motion control to enhance manufacturing precision.
✔ Implemented fault prediction and automated recovery for minimal downtime.

📌 Technologies Used: Siemens S7-1500, ABB Robot Interface, OPC UA.

📍 Project Scope:
✔ Developed a fully automated automotive production control system.
✔ Implemented PLC-based sequencing for robotic process.
✔ Designed HMI dashboards for real-time production tracking.
✔ Integrated Industry standards for data-driven process optimisation.

📌 Technologies Used: Siemens TIA Portal, WinCC HMI, Industrial Ethernet, Safety PLC.

📍 Project Scope:
✔ Designed an automated control system for wastewater treatment processes.
✔ Developed PLC logic for pump control, chemical dosing, and filtration processes.
✔ Implemented remote monitoring & reporting of plant operations.
✔ Integrated alarm management & predictive maintenance for efficient plant operations.

📌 Technologies Used: Siemens TIA Portal, WinCC HMI, Industrial Ethernet, Safety PLC.